sandstrom固体润滑
9ASOLIDFILMLUBRICANTHEATCURINGSERIESE750MEETSSAESPECAS5272CTypeIIFORMERLYMIL-L-46010DTYPEIITECHNICALINFORMATIONGUIDE.LubricativePigmentMolybdenumDisulfideColorFlatDarkGrayShelfLife1yearfromdateofManufactureVacuumOutgassingNone@10-6Torr.LoxCompatibility100%compatibleandshockresistantResistivity1.4x106OHMSCMCoefficientofFriction0.0236(FalexTest)LoadCarryingCapacity2250lbs.ASTMD2625BCorrosionProtectionOVER1500hours*ASTMB117(@.0005"DFTonDoD-P-16232TypeMClass3phosphatedsteel)*TesthaltedbeforefailureoccurredCOMPOSITIONANDPHYSICALPROPERTIESDESCRIPTIONSandstrom9ADryFilmLubricantisapaint-likecoatingcontainingmolybdenumdisulfideandcorrosioninhibitingpigments.ThisHeatCuringmaterialpreventscorrosion,galling,seizing,andfretting.Itisalow-frictioncoatingwhichexhibitslongwearlifewhenoperatedat-3200Fto+5000Funderloadsexceeding100,000psi.9Ashouldbeappliedwheremaximumwearlifeandcorrosionprotectionfromadryfilmlubricantarerequired.OnceSandstrom9Ahasbeenheatcured,itisvirtuallyunaffectedbyatmosphericandfrettingcorrosion,solvents,acids,oils,degreasers,andisnotresoftenedagainatelevatedtemperatures.9Acanbeappliedtoawidevarietyofsurfacesbysprayingordipping.Completeapplicationinstructi***areonthereverseofthissheet.OUTSTANDINGFEATURES/BENEFITSExcellentCorrosionProtection,ChemicalResistance,andLongWearLifeareitsoutstandingcharacteristics.SANDSTROM9ACONTAINSNOGRAPHITEUseSandstrom"099"asanalternativeto9AwherelowVOCandnoleadispreferred.099'sperformanceiscomparableto9A.TYPICALUSESSandstrom9Aisanexcellentsolutiontotheproblemoflubricatingparts:•Thatwillbeoperatedincorrosiveatmospheres•Thatmaybestoredforlongperiods•Whichareseldomlubricatedoncetheyle***ethefactoryandwherepermanentlubricationisdesired•Whereoperatingpressuresexceedtheload-bearingcapacitiesofordinaryoilsandgreases•Where"cleanoperation"isdesired(9Awillnotcollectdirtanddebrislikegreaseandoils)•Whereaprotectivecoatingandsacrificialbreak-inlubricantisneeded•Wherefrettingandgallingisaproblem(suchassplines,universaljoints,andkeyedbearings)•Whereeasyreleaseisdesired(suchasfastenersandPVCmolds)•WherepartsmaybesubjectedtofrequentdisassemblyNetWt./Gallon9.5lbs.+.2lb.SolidsContent40%minimum(ByWt.)Viscosity40-46sec(#1Zahncup@770F)FlashPoint440F+20FSetaflashOperatingTemp.Range-3200Fto+5000FVehicleTypeEpoxy-PhenolicVOC5.5578lbs./gal.minuswater(Theoretical)Specificati***:SAESpecAS5272CPRIQPLAS5272type2WearLife:496Minutes***erageASTMD2625ANOTICEBeforeusingthisproduct,readallwarningsandsafetyinformationprintedonthelabel,theMaterialSafetyDataSheet,andtheTechnicalInfo-GuideSTIRRINGIMPORTANT!THISLUBRICANTCONTAINSHE***YPIGMENTSWHICHSETTLERAPIDLY.THEREFORE,ITSHOULDBESTIRREDTHOROUGHLYBEFOREUSEANDCONTINUOUSLYDURINGAPPLICATION.THINNINGForspraying*-Use2parts9Ato1partPMsolvent.Fordipping*-Useslow-dryingthinnermixtureofPMandPMA,blended1:1,astoprovideproperrun-offcharacteristics.Thesuggestedstartingpointis4parts9Ato1partthinnermixture.*Byvolume.APPLICATIONSANDSTROM9Ashouldbesprayedordippedtothedesiredfilmthickness(usually.0003to.0007inches).Allowpartstoflashoffatleast30minutesat770F+50F.BAKINGBAKING4000F(2040C)FORONE(1)HOURinaforceddraftovenwillyieldoptimumcorrosionprotectionandwearlife.IMPORTANT!Thehourbeginswhentheparthasreached4000F(2040C),NOTwhenitisplacedintheoven.Incasesofverythickmetals,anextrahourmayberequiredtobringthepartuptothepropertemperature.Thermocouplesmaybeusedtodeterminethetruetemperatureofthemetal.However,ifthemetallurgicalpropertiesareadverselyaffectedbybakingatthistemperature(i.e.,ALUMINUM,insomecases),wewouldrecommenduseofSANDSTROMLC-300HeatCuringLubricantwhichcuresat3000F(1490C)inONE(1)HOUR.SANDSTROM099couldalsobeusedasitwillcureintemperaturesrangingfrom3000Fto4000F.ITISIMPERATIVETOUSEAPROPERLYVENTEDOVEN(DIRECTVENTTOTHEOUTSIDE).CLEANUPUsethesamesolventsforcleaningtoolsasarerecommendedforthinning.REMOVALOFSANDSTROM9AIntheeventitisnecessarytoremoveSandstrom9A,physicalremovalisbest(suchasgritblasting,sanding,orgrinding).**Strictcompliancetotheinstructi***giveninSurfaceTreatment,Stirring,andBakingisessentialtoobtainoptimumresults.WARNINGS:C***tantstirringisimperativeforbestresults.Caution:Flammable.Keepawayfromsparksandopenflame.Usewithadequateventilation.***oidprolongedbreathingofvapors.Ifswallowed--DONOTINDUCEVOMITING.ContainsTolueneandPhenolicandEpoxyResins.Callphysicianimmediately.GENERALSandstrom9Aisapaint-likematerialc***istingoflubricativepigmentsdispersedinathermosettingresinsystemthinnedwithappropriatesolvents.Formaximumservice,theAPPLICATIONINSTRUCTI***MUSTBEFOLLOWEDCLOSELY.Thelubricantisflammableandthesafetyprecauti***usuallyfollowedwhenusingflammablematerialsmustbeobserved.FILMTHICKNESSANDENGINEERINGTOLERANCESAssupplied,SANDSTROM9Awillyieldafilmthicknessofabout.0005inchesperdipcoat.Usuallyengineeringtoleranceswillpermitnecessaryminimumfilmbuildupof.0002to.0003incheswithoutinterference.Ifexcessbuildupdoesoccurandaforcefitisnecessary,burnishinglightlywillassistinmatingtheparts.Theremainingexcesswillbewornawayinthefirstfewcyclesofoperation.Wheneverpossible,thepropertolerancesshouldbedesignedintothepart.COVERAGEOnegallonofthismaterialwillcover660sq.ft.withadryfilmthicknessof.0005inches.Coveragedependsuponmethodsofapplicationandothervariablessuchasoversprayandtypeofsurfacetobecoated.Abovecoverageratesarebasedon100%efficiency.SURFACEPREPARATIONThefollowingsurfacepreparati***arerecommendedfortheindividualmetalslistedintheApplicationAppendixofthemilitaryspecificationtodevelopmaximumadhesion,wearlife,andcorrosionprotection.PleasecontactSandstromProductsCompanyforsubstitutesurfacepreparati***ifrecommendedstepscannotbefollowed.Applicationonsteel.PrecleanthesteelsurfacewithaliphaticnaphthaoranyotherEPAcompliantcleanerthatsufficientlycleanssurfacestopassASTMF22.Sandblastthesurfaceswith180-220gritaluminumoxide.PhosphateIAWMIL-DTL-16232(weightshouldbe11-22g/m2),typeM,class3ortypeZ,class3.Applicationonstainlesssteels.PrecleanthesteelsurfacewithaliphaticnaphthaoranyotherEPAcompliantcleanerthatsufficientlycleanssurfacestopassASTMF22.Sandblastthesurfaceswith120gritaluminumoxide.PassivatethesurfaceswithASTMA967,typesnitric1,nitric2ornitric3,asapplicable.Applicationonaluminumandaluminumalloys.PrecleanthealuminumsurfacewithaliphaticnaphthaoranyotherEPAcompliantcleanerthatsufficientlycleanssurfacestopassASTMF22.SulfuricacidanodizeIAWMIL-A-8625andsealthesurface.Applicationontitaniumandtitaniumalloys.DegreasethesurfacestobecoatedwithaliphaticnaphthaoranyotherEPAcompliantcleanerthatsufficientlycleanssurfacestopassASTMF22.Sandblastthesurfacewith180-220gritaluminumoxideandalkalineanodize.Applicationoncopperandcopperalloys.PrecleanthecoppersurfacewithaliphaticnaphthaoranyotherEPAcompliantcleanerthatsufficientlycleanssurfacestopassASTMF22.Sandblastthesurfaceswith180-220gritaluminumoxide.Formablackoxidefinishonthesurfaces.Page2;SeriesE7509ASolidFilmLubricant-HeatCuringIMPORTANT!***OIDTOUCHINGTHESURFACESTOBECOATED--OILFROMHANDSWILLINTERFEREWITHPROPERCOATING.Wheneverpossibletreatbothcontactsurfaces(i.e.,theshaftandthebearing).IMPORTANTNOTICETOBUYER/WARRANTYANDLIMITATI***ONOURLIABILITYWewarrantourproductstobefreeofmanufacturingdefects,andthattheymeetourcurrentpublishedphysicalpropertiesandspecificati***.Allinformationandsuggesti***presentedarerenderedgratisandisaccuratetothebestofourknowledge.Theyarebasedontechnicaldatawhichwebelievetobereliable,andareintendedforusebypers***h***ingskilland“know-how,”attheirowndiscretionandrisk.Priortouse,customersarecautionedtodeterminethesuitabilityofourproductsforanygivenapplicationthroughtheirowntesting.NOWARRANTYISMADE,EXPRESSORIMPLIED,REGARDINGSUCHINFORMATION,THEDATAONWHICHITISBASED,ORTHERESULTSOBTAINEDFROMIT'SUSEORTHATOURPRODUCTSHALLBEMERCHANTABLEORFITFORANYPARTICULARPURPOSE.SUCHSTATEMENTSARENOTINTENDEDTOSUGGESTINFRINGEMENTOFANYPATENT.Sinceconditi***ofuseofourproductsarebeyondourcontrol,allsuggesti***andstatementsaremadewithoutguarantee,warrantyorotherresp***ibility,expressorimplied,onourpart.Weassumenoresp***ibilityforresultsobtained,ordamagesincurred,fromtheirusebeyondreplacingmaterialprovedtobedefectiveorrefundingthepurchasepriceofsuchmaterialatouroption.Acceptanceofdeliveryofourproductmeansyouh***eacceptedthetermsofthiswarranty,whetherornotpurchaseordersorotherdocumentsstatetermsthatvaryfromthiswarning.Nosellerisauthorizedtomakeanyrepresentati***orwarrantyorassumeanyotherliabilityonourbehalfwithanysalesofourproducts.©2/1/98SANDSTROMPRODUCTSCOMPANYJune242009)