设计的冲压件必须形状简单,结构合理,以有利于简化模具结构、简化工序数量,即用少、简单的冲压工序完成整个零件的加工,减少再用其他方法加工,并有利于冲压操作,便于***实现机械化与自动化生产,以高劳动生产率。
设计的冲压件,在保证能正常使用情况下,尽量使尺寸精度等级及表面粗糙度等级要求低一些,并有利于产品的互换,减少废品、保证产品质量稳定。
设计的冲压件,应有利于尽可能使用现有设备、工艺装备以及工艺流程对其进行加工,并有利于冲模使用寿命的延长。
五金冲压件材料的硬度检测,其主要目的就是确定购入的金属板材退火程度是否适于随后将要进行的冲压件加工,不同种类的冲压件加工工艺,需要不同硬度级别的板材。
stamping material hardness testing, the main is to determine whether the purchase of metal sheet annealing is suitable for subsequent stamping parts processing, different types of stamping processing technology, the need for different hardness levels of the plate.
凸模刃口端部修出斜面或弧形。这是减缓冲裁力的有效方法。减缓冲裁力,即可减轻对凹模侧材料的拉伸力,从而达到***冲压件产生翻料、扭曲的效果。
The end of the punch is repaired with a bevel or arc. This an effective way to slow down the blanking force. By reducing the force of buffer, the tensile force of the side material of the die can be reduced, so that the stamping and twisting effect can be suppressed.
检查、核对模具和冲压机床。在安装模具前,要确认冲压机床为冲压工艺的型号,并检查模具的尺寸、工作要求是否与冲压机床的技术参数(装模高度、滑块行程等)相匹配,冲压机床的状态足否良好。
Check and check die and stamping machine. Before installing the mould, it is necessary to confirm that the stamping machine is the designated type of the stamping process, and check the size of the die and the work requirements to match the technical parameters of the designated stamping machine (the height of the die, the slider stroke, etc.), and the state of the stamping machine is good or not.
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