进口高粘度转子泵/Rotorpump/德国品质德国KAYSEN凯森进口高粘度转子泵概述高粘度转子泵即凸轮转子泵，是借助于工作腔里的多个固定容积输送单位的周期性转化来达到输送流体的目的的凸轮式容积泵。主要特点：●***节能：体积小，流量大，扬程压力高，适用长距离与高阻力定量输送。泵的叶轮与传动齿轮分开，且在泵腔内各零配件之间保证一定的间隙，相互不接触，伍磨损，低噪音，可靠性好，使用寿命长，节能降耗。●高粘度物料输送泵：为容积式泵，低转速，高输出扭矩、耐高温的特点使转子泵在输送高粘度、高温度的物料的领域中得以大显身手。其独特的工作原理配合使用强劲的驱动系统。保证转子泵可以在低转速下输出强有力的驱动力矩，可以保证连续地、无滞止地输送物料，并且能够保证物料在输送过程中的物料性能不会***，这种泵可以输送的介质的粘度可高达1000000CP。●稀薄介质输送泵：转子泵在输送特别稀薄的介质时，特别是在要求无脉动地输出稀薄介质时，也显示出比较大的性能优势。转子泵配备的驱动系统在被输送介质的粘度下降，***量增大时，可以以更高的转速运转。并保证输出流量的恒定。●卫生型输送泵：所有与物料接触的零件均为符合卫生标准的不锈钢材料制作，能够满足所有的食品、饮料、医药、化工等行业的卫生和耐腐蚀场合的使用。●水冲洗机械密封：可以提供具有水冲洗功能的机械密封结构，防止在输送高粘度物料的过程中发生物料凝结在机械密封的端面上而影响设备正常工作的情况，并能保证机械密封在险恶环境中的使用寿命。●几乎没有易损件：高粘度转子泵在工作中不存在任何零件的磨损(除机械密封外)，所有与物料接触的零件均为不锈钢制作，一对转子在工作中同步运转，相互间保持着一定的间隙，不产生任何的接触，不会有理论上的任何磨损，转子泵能够在高达220度的温度下的各种环境中工作。主要应用：●食品工业：酸牛奶、鲜奶油、冰淇淋、乳酪块、乳清、啤酒、麦芽汁、酵母、汽水、水果浓缩液、果汁饮料、番茄酱、水果泥、蔬菜糊、布丁、果酱、果冻、调味剂、水果馅、甜味料、酵母泥、沙拉调味料、面包糕点、肉糜、碎肉、肉油、食用油、糖果、糖浆、稀奶油馅、巧克力等。●日用化工:面膏洗液、发型凝胶、染发剂、香油精、牙膏、洗涤剂、洗发精、鞋油、化妆品、沐浴精、肥皂、香脂等。●制药工业：各型药丸糊、浸膏、乳化剂、糖浆、营养液、***、膏状药剂、生物制品、鱼肝油、花粉、蜂皇浆、***。●化工工业：脂肪、溶剂、树脂及聚合物、油漆、颜料、染料、涂料、润滑油、润滑脂、石油催化剂、乳化沥青、胶粘剂、洗涤剂、塑料、***、玻璃钢、皮革等。●建筑工业：各种涂料。包括内外墙涂料、防腐防水涂料、冷瓷涂料、多彩涂料、陶瓷釉料等。●其它工业：塑料工业、纺织工业、造纸工业、煤炭浮选剂、纳米材料、生***工等行业。高粘度转子泵维护与***：一、高粘度泵拆卸高粘度泵拆卸前应做好充分的准备工作，熟悉设备结构，工艺流程，运行状态；拆卸时应小心谨慎，避免损坏设备零部件。二、高粘度泵复查数据对高粘度泵各部件配合间隙，应做***检查。三、高粘度泵检查对高粘度泵拆下的零部件进行详细检查，对内外转子作着色检查，不允许存在裂纹；轴颈的圆锥度合格，表面不得有划痕，粗糙度Ra的***大允许值为1.6μm；端盖、托架、泵体不得有明显缺陷。四、修复或更换对超标的零部件应予以更换，对需修复的零部件，修复后应符合标准。五、高粘度泵组装及调整转子端面与端盖，托架的轴向间隙，依靠改变端盖，托架前端的轴向调节螺杆调整；紧固端盖螺栓时，用力对称均匀，边紧边盘动转子，遇到转子转不动时，应松掉螺栓重紧；加填料或装油封时，紧压盖时仍需边紧边盘动转子，不可紧得过死。六、高粘度泵试车水压试验为工作压力的1.5倍，保持5min不漏，试车运行期间，无泄漏，运行声音正常，无异常振动，出口压力符合要求为合格。GermanyKAYSENimportedhighviscosityrotorpumpoverviewAhighviscosityrotorpump,acamrotorpump,isacamtypepositivedisplacementpumpthatachievesthepurposeofdeliveringfluidbymeansofperiodicconversionofapluralityoffixedvolumedeliveryunitsintheworkingchamber.mainfeature:●Highefficiencyandenergys***ing:***allvolume,largeflow,highliftpressure,suitableforlongdistanceandhighresistancequantitativetransportation.Theimpellerofthepumpisseparatedfromthetran***issiongear,andacertaingapisensuredbetweenthesparepartsinthepumpc***ity,andthetwopartsarenotincontactwitheachother,wear,lownoise,goodreliability,longservicelife,energys***ingandc***umptionreduction.●High-viscositymaterialtransferpump:Itisapositivedisplacementpumpwithlowspeed,highoutputtorqueandhightemperatureresistance.Therotorpumpcanbeusedinthefieldofconveyinghighviscosityandhightemperaturematerials.Itsuniqueworkingprincipleiscombinedwithapowerfuldrivesystem.Itensuresthattherotorpumpcanoutputastrongdrivingtorqueatlowspeed,whichcanensurethecontinuousandnon-stagnationofthematerial,andcanensurethatthematerialpropertiesofthematerialduringtheconveyingprocesswillnotbedestroyed.Viscositycanbeashighas1000000CP.●Thinmediumdeliverypump:Therotorpumpalsoshowsalargeperformanceadvantagewhenconveyingparticularlythinmedia,especiallywhenitisrequiredtooutputthinmediawithoutpulsation.Thedrivesystemoftherotorpumpcanbeoperatedatahigherrotationalspeedwhentheviscosityofthemediumtobeconveyedisloweredandtheamountofleakageisincreased.Andtoensurethattheoutputflowisc***tant.●Hygienicpump:Allpartsincontactwithmaterialsaremadeofstainlesssteelthatmeetshygienicstanda***,andcanmeetallsanitaryandcorrosion-resistantoccasi***infood,beverage,pharmaceutical,chemicalandotherindustries.●Waterrinsingmechanicalseal:Itcanprovideamechanicalsealingstructurewithwaterrinsingfunctiontopreventthematerialfromcondensingontheendfaceofthemechanicalsealduringtheprocessofconveyinghigh-viscositymaterials,whichaffectsthenormaloperationoftheequipment,andcanensurethemechanicalsealissinister.Servicelifeintheenvironment.●Everythingisnotwearingparts:Thehigh-viscosityrotorpumpdoesnoth***eanypartswear(exceptthemechanicalseal)duringwork.Allthepartsincontactwiththematerialaremadeofstainlesssteel.Thepairofrotorsworksynchronouslyduringoperationandkeepeachother.Withacertaingap,nocontact,notheoreticalwearandtear,therotorpumpcanworkinvariousenvironmentsupto220degreesCelsius.mainapplication:●Foodindustry:yogurt,whippedcream,icecream,cheeseblock,whey,beer,wort,yeast,soda,fruitconcentrate,fruitjuice,tomatosauce,fruitpuree,vegetablepaste,pudding,jam,jelly,fl***oring,fruitfilling,sweetener,yeastpuree,saladdressing,breadpastry,mincedmeat,mincedmeat,meatoil,cookingoil,candy,syrup,creamfilling,chocolate,etc.●Dailychemical:facecreamlotion,hairgel,hairdye,sesameoil,toothpaste,detergent,shampoo,shoepolish,co***etics,bathessence,soap,balsam,etc.●Pharmaceuticalindustry:varioustypesofpillpaste,extract,emulsifier,syrup,nutrientsolution,proprietaryChinesemedicine,creamyagent,biologicalproduct,codliveroil,pollen,royaljelly,vaccine.●Chemicalindustry:fats,solvents,resinsandpolymers,paints,pigments,dyes,coatings,lubricants,greases,petroleumcatalysts,emulsifiedasphalt,adhesives,detergents,plastics,explosives,fiberglass,leather,etc.●C***tructionindustry:variouscoatings.Includinginteriorandexteriorwallcoatings,anti-corrosionandwaterproofcoatings,coldporcelaincoatings,colorfulcoatings,ceramicglazes,etc.●Otherindustries:plasticsindustry,textileindustry,paperindustry,coalflotationagent,nanomaterials,biochemicalindustry,etc.Highviscosityrotorpumpmaintenanceandmaintenance:First,highviscositypumpdisassemblyThehigh-viscositypumpshouldbefullypreparedbeforedisassembly,familiarwiththeequipmentstructure,processflow,andoperatingconditi***;careshouldbetakenwhendisassemblingto***oiddamagetoequipmentcomponents.Second,highviscositypumpreviewdataFortheclearanceofthecomponentsofthehighviscositypump,acomprehensiveinspectionshouldbecarriedout.Third,highviscositypumpinspectionDetailedinspectionofthepartsremovedbythehigh-viscositypump,coloringinspectionoftheinnerandouterrotors,nocracksareallowed;theconicalityofthejournalisacceptable,thesurfaceshallnotbescratched,andthemaximumallowablevalueofroughnessRais1.6μm;Thecover,bracketandpumpbodymustnoth***e***iousdefects.Fourth,repairorreplacePartsthatexceedthestandardshallbereplaced,andthepartstoberepairedshallconformtothestanda***afterrepair.Five,highviscositypumpassemblyandadjustmentTheaxialendoftherotorendfaceandtheendcoverandthebracketareadjustedbytheaxialadjustmentscrewofthefrontendofthebracket.Whentheendcapboltistightened,theforceissymmetricallyuniform,andtherotorisrotatedtightlywhiletherotoristurned.Whennotmoving,theboltshouldbeloosenedtightly;whenfillingorpackingtheoilseal,itisstillnecessarytopresstherotortightlywhenpressingthecover,soitisnottootight.Sixth,highviscositypumptestThehydraulicpressuretestis1.5timesoftheworkingpressure,anditiskeptfor5minuteswithoutleakage.Duringthetestrun,thereisnoleakage,therunningsoundisnormal,thereisnoabnormalvibration,andtheoutletpressuremeetstherequirements.)