手机拆屏机
一、拆屏机性能参数原理1.概述Introduction该设备用于触摸屏由于贴合不良或盖板破碎需要把盖板与功能片、功能片与LCM液模组分离开的设备,是电容式触摸屏返修必要的专用设备,原理是将触摸屏固定在夹具上通过温度软化导电胶,再用电机匀速运动将上下两层拉开达到拆屏的目的,采用西门子plc控制温度、速度,拆装方便、操作简单易懂是电容屏返修市场***理想的设备。Theequipmentisforatouchscreenorabondingfailureduetotheneedtobreakthecoversheetcoverandfunction,andfunctionofthechipmoduleLCMliquidseparateddevice,acapacitivetouchscreenrepairnecessaryspecialequipment,theprincipleisthetouchscreenisfixedinthefixturebysofteningtemperatureoftheconductiveadhesive,andthentheupperandlowerlayersofuniformmotionmotorkickedachievethepurposeofsplitscreen,withSiemensplccontroloftemperature,convenientspeed,accessibility,simpleandeasytounderstandistheidealmarketforcapacitivescreenrepairequipment.二、用途Usage1、适用于触摸屏钢化玻璃(GISS/CTP)与液晶(LCP/LCM/OLED)分离返修工艺。SuitablefortheTouchscreenglass(GISS/CTP)andLCD(LCP/LCM/OLED)separationreworkprocess.2、适合:苹果、三星、HTC、小米、HUAWEI、魅族、步步高、OPPO、***、诺基亚、黑莓等品牌机触摸屏返修。Suitablebrand:Apple,Samsung,HTC,millet,HUAWEI,Meizu,backgammon,OPPO,***,Nokia,Blackberryandotherbrandtouchscreenrepair.三、设备参数EquipmentParameters1.西门子PLC(带温控模块)一套SimensPLConeset(withthetemperaturecontrolmodule).2.57步进电机两套。57stepmotorstwosets.3.8寸信捷触控屏。8inchXINJIEtouchscreen.4.真空泵一套。Vaccumpumponeset.5.发热管600W一套。400W两套Heatingpipe600Woneset;400Wtwosets.6.欧姆龙的真空电子表2个Omronvaccumelectricmeter2pcs.7.负压阀,泄压阀各两套Negativepressurevalve,pressurereliefvalveeachtwosets.四、技术参数Techniqueparameters1.工作周期:3min/PCSWorkingcycle:3min/PCS2.工作温度:RT~50℃Workingtemperature:RT~50℃3.温度控制:西门子温控模块自动控温,精度&plu***n;1℃Temperaturecontrolling:Siemensautomatictemperaturecontrolthermostatmodule,precision&plu***n;1℃4.产品范围:根据客户要求定做任意尺寸模具Products:custommoldtoanysizeaccordingtocustomerrequirements.5.产品固定方式:模具固定(模具按客户需求订制)Fixturemethod:modulefixture(customized)6.模具材质及精度:烫金板,平面度0.02mmMoldmaterialandprecision:bronzingplateflatness0.02mm7.机壳材质:冷板Equipmentcovermaterial:coldboard.8.运动部件:精密导轨Runningpart:preciseguiderail9.运行速度:无级变速Runningspeed:CVT10.外形尺寸:(约)长900mm×宽640mm×高1050mmDimensi***:approx.L900mm*W640mm*H1050mm11.主电源规格:AC220V&plu***n;10%,50Hz,1.5kWPower:AC220V&plu***n;10%,50Hz,1.5kW12.机身重量:60kgWeight:60KGS五、各部件的工作Eachpartsworking设备主要由PLC与触摸屏控制,可控制运行速度,温度调节,设备复位等动作和参数;57步进电机带动丝杠滑块匀速运动,控制分屏机构掀起;真空泵在工作完成吸屏动作,使得屏幕平稳脱离。TheequipmentismainlycontrolledbyPLCandtouchscreen,youcancontrolthespeed,temperaturecontrol,equipmentandresetacti***andparameters;57steppermotordrivenscrewslideruniformmotion,split-screencontrolmechani***off;vacuumsuctionscreenatthecompletionoftheaction,making***oothoutthescreen.1.工作原理Workingprinciple手机屏幕在预热区充分预热大约3到5分钟,使得贴合胶融化,便于脱离。预热完毕后放置分离工作区,参数设定,行程分三段,每段速度不一,完成后,开始分离。分离机构,电机带动丝杆,滑块推进使分屏机构上模逐渐上升,屏幕外框与其一起上升,实现屏幕脱离。Phonescreenfullypreheatedinapreheatingzoneofabout3to5minutes,sothatthefittingrubbermelting,easydetachment.Afterthewarm-upiscompleteseparationoftheworkareatoplace,parametersetting,thetripinthreesessi***,eachatdifferentspeeds,iscompleted,begantoseparate.Separatemechani***,motordrivenscrew,makingsplit-screenslidermechani***topromotegradualincreaseinthemold,thescreenframeanditsrisetogethertoachievethescreenoff.2.各部件示意图Schematicdiagramofeachpart工作区1:workingarea1工作区2:workingarea2触摸屏:touchscreen操作面板:Operationpanel3.工作流程Workflow1.把机器调至某一适合温度(不宜过高,一般75~85摄氏度效果***好)、恒温模式下加热一定时间后进行分离;将手机屏放置在预热区,屏幕的一面贴在预热区上,大约3到5分钟。Adjustedthemachinetoasuitabletemperature(nottoohigh,generally75to85degreesCelsiusbest),atac***tanttemperatureheatingmodesseparatedsometime;thephonescreenplacedinthepreheatingzone,thesideofthescreenattachedtothepre-thehotzone,about3-5minutes.2.预热完成后,将屏幕放置到分离机构的上模中,点击运行按钮。Afterthewarm-upiscomplete,putthescreenonthemoldseparationmechani***,clickontheRunbutton.3.分屏区开始工作,真空泵抽真空,达到真空度后,电机根据设定参数匀速运动,上模逐渐上升,屏幕开始分离。Split-screenareastartsworking,vacuumpump,afterthevacuumlevelisreached,themotoraccordingtothesetparametersuniformmotion,graduallyrisingonthemold,thescreenbegantoseparate.4.上模达到工作高度,屏幕分离完成。Workingheightreachestheupperdie,thescreenseparationiscompleted.5.机器复位后,蜂鸣器闪烁报警三次,提示工作完成,掀开上模,取出分离的屏幕。分离后,用专用除胶剂除胶,再用清洗剂清洗干净;Afterresettingthemachine,flashingalarmbuzzerthreetimes,suggestingthatworkiscompleted,openedonthemold,removetheseparationofthescreen.Afterseparation,withaspecialadditiontogluethanplastic,andthencleaningagenttoclean;)
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