ABBAC800MDCS附件TB852TK850V007ABBAC800MDCS附件TB852TK850V007ABBAC800MDCS附件TB852TK850V007-------------------------------------------------------------------------------------------------------------------现场调试工作主要是检查使用系统软件，并对应用软件进行组态确认和功能测试。1、通电前的检查电缆绝缘电阻符合要求(大于5M欧)，查看电缆绝缘电阻测试记录，必要时抽查实测。核对所有电源线、信号线、通讯总线应连接无误。控制站、操作台、工程师站等各机框内插卡、适配器及其接口的型号、位置正确无误。各插卡予设定旋钮位置正确。扣电源单元及插卡上电源开关均处于“OFF”位置，所有保险丝完好无损。机柜内所有连接螺钉均应牢固、无松动。接地系统接地电阻测试：l从控制室接地板上拆除“MG”、“CG”接地母线，用接地电阻测试仪分别测量基接地电阻，应符合设计要求(小于10欧)。l用万用表检查各机柜接地汇流排是否分别与“MG”、“CG”接地板插通。l测量“MG”、“CG”间绝缘电阻应符合GBJ93-86规范要求(大于5M欧)。UPS电源测试：l检查电源盘内和电源开关均处于“OFF”位置。l由电气人员将UPS投运，测量送至仪表电源盘主电源开关前电压应为220VAC±10%，50Hz±2%。l由电气人员作UPS不间断试验。(满负荷投用后，重复此项试验，蓄电池供电时间应不小于30分钟)2、通电试验逐个地将各机柜、操作台进行以下通电试验：l将电源盘内去机柜电源开关置于“ON”位置用数字万用表检查机柜主电源开关前电压，应为220±22VAC。l确认机柜内各卡件(除电源卡件外)已拔离卡座，然后依次将机柜主电源开关、电源单元、电源卡件上电源开关置于“ON”，用数字电压表测量各直流电压输出，应符合厂商说明书要求(5.1±0.02V、-12±0.3V、12±0.3V、24VDC)。若超过允许偏差范围，则进行调整。l进行双电源手动切换试验。l将各嵌套扇、信号变换器风扇、硬盘驱动器风扇、柜顶、门风扇等电源接通，检查各风扇，应运行正常。l检查电源报警电路是否起作用。3、系统启动、装载l工程师站起动程序。l操作站起动程序。l控制站起动：通电后，调出系统状态画面，确诊状态正常。l装载操作。各站装载程序详见说明书。4、系统诊断及冗余试验①调出系统诊断画面，对各站、台等进行诊断检查。②对系统的各种冗余模件，人为地模拟故障(通过切断电源;拔掉电源插头、插卡等方法)，观察备用模件能否在规定的时间内运行，并在操作台上观察切换过程，观察自动切换过程是否正常。l通讯冗余试验l双重化控制器冗余试验l操作站冗余试验l打印机热备用试验5、画面测试1)流程图画面测试：a)流程画面以P&I图形式显示，页数及画面内容应符合组态要求。b)画面静态显示检查：*检查标题的位置、颜色、文字说明。*图形的形状、大小、位置、颜色。*工艺管线的宽度、位置、颜色及进出接头。*测量变量的符号、文字、大小、位置、颜色。*仪表信号的箭头、宽度、位置、内容。*页连接符号的形状、大小、位置、颜色、进出箭头。*工程测量单位符合设计要求。c)画面动态显示检查：*测量变量的变化值应在系统可识别的精度范围内。*阀、泵运行状态的颜色变化。*报警状态变化，且应是正确的优先级别。d)从流程画面选择回路，进行调整设定值、控制模式(自动/手动)和手动输出的试验。2)总貌画面测试a)确认总貌画面已按组态数据表组态。b)检查总貌画面每个区内组和单元的正确组态。3)组画面调试a)确认组画面中回路，与总貌画面中描述的组一致。b)各测量值、设定值、模拟和数字形式的输出均正确组态。c)进行改变设定值、控制模式和输出试验。d)对数字或程序回路的组画面，通过改变其状态，观察块的颜色或状态显示信息的变化应符合组态要求。e)确认对可选择功能：高低限报警、偏差报警、输出限制、调整参数、电源故障重新启动模式、串级或前馈回路信息、滤波器参数以及其它与回路或数字程序有关的信息的组态。6、操作键盘功能试验1)确认由操作员直接操作的功能键操作正常，能调出各种显示，操作每个回路(包括控制模式、设定值、设定串级、输出信号调整等)，报警确认，执行打印机的各种功能。2)确认由键锁或口令启动的操作员键盘功能操作正常，能改变测量范围，报警值及输出信号限制等。7、打印机、拷贝机用报表测试1)检查打印机能将操作站规定的信息进行打印。2)确认报警打印自动发生，排列顺序与报警汇总画面一致。3)检查“确认”或“恢复”时间的打印与实际发生时间相同。4)检查如报警发生数量比打印速度快，报警打印不会丢失。5)检查如打印机发生故障，修复后仍能将这段时间内的报警点正确打印。6)确认由PLC来的联锁报警在规定的组(整个联锁被划分为组)中具有第一信号显示，并具有300ms的分辨率。7)确认拷贝机能对各台CRT屏幕显示的任何画面进行硬拷贝，测试时每台CRT至少各拷贝一个画面。8)确认报表能按组态的格式打印。9)检查小时报表、班报表、日报表、月报表的自动打印功能。10)检查报表数据可是瞬时值、平均值、前30小时累计值(且含有小时平均值)8、系统记录仪测试确认记录仪已编程，功能符合设计要求。给每台记录仪(3笔)至少加一个输入信号，检查能否经已组态的通道记录。9、DCS通道测试经上述对DCS组态及功能测试后，进行100%通道测试，即从I/O输入端加信号，在操作站CRT上观察指示值，从操作站输出信号，在I/O输出端测量输出值，其偏差应符合精度要求(0.2级)。测试方法：根据回路图，将输入输出信号按模拟量、数字量、热电偶、热电阻等类型分组调试。调试过程中，注意回路的分支、指示、记录、报警等同时试验。每完成一个回路(或其中一部分)调试后，用色笔在回路一作出标记，并及时填写调试记录。对顺序及联锁回路试验：根据逻辑图、输入信号检查顺序及联锁动作应符合设计要求。若不符，检查顺序表组态。1661D89G01PowerSupplyMMIP/S(oldversion)w/AC/DCRT301-2brickand3MSC77380A31G01card115VAC21661D89G02PowerSupplyMMIP/S(oldversion)w/AC/DCRT301-2brickand3MSC77380A31G01card230VAC21661D89G03PowerSupplyMMIP/S(oldversion)w/AC/DCRT301-2brickand3MSC77380A31G01card115VAC71661D89G04PowerSupplyMMIP/S(oldversion)w/AC/DCRT301-2brickand3MSC77380A31G01card230VAC21661D89G05PowerSupplyMMIP/S(oldversion)w/AC/DCRT301-2brickand3MSC77380A31G01card115VAC131661D89G06PowerSupplyMMIP/S(oldversion)w/AC/DCRT301-2brickand3MSC77380A31G01card230VAC91661D89G06CableQ-linecardcable(angledplug)251A51829G12CableQ-linecardcable(angledplug)151A54252G02MMIOPRMMIKIT11A54289G06MMIOPRMMIMOD4A11A57252G02MMIOPRMMIKIT11A57288G06MMIENGMMIM4A11B30023H01OvationModuleHartEndLineModule21B30023H02OvationModuleHartEndLineModule21B30035H01OvationModuleHartTerminalModule101C31113G01OvationModule+/-20mVAnalogInputElectronicModule01C31113G02OvationModule+/-50mVAnalogInputElectronicModule01C31113G03OvationModule+/-100mVAnalogInputElectronicModule01C31113G04OvationModule+/-1VDCAnalogInputElectronicModule21C31113G05OvationModule+/-5VDC/0-20mAAnalogInputElectronicModule01C31116G03OvationModule0-20mALocallyPoweredAnalogInputPersonalityModule11C31122G01OvationModuleDigitalOutputElectronicModule11C31125G01OvationModuleDigitalOutputPersonalityModule11C31125G02OvationModuleDigitalOutputPersonalityModule11C31129G01OvationModule0-5VDCAnalogOutputElectronicModule11C31129G02OvationModule0-10VDCAnalogOutputElectronicModule01C31129G03OvationModule0-20mAAnalogOutputElectronicModulew/Diagnostics311C31129G04OvationModule0-20mAAnalogOutputElectronicModulew/oDiagnostics01C31132G01OvationModuleAnalogOutputsPersonalityModule381C31219G01OvationModuleRelayOutputLogicModule51C31224G01OvationModuleAnalogInput4-20mAModule(EMOD)511C31224G02OvationModuleAnalogInput1VModule(EMOD)01C31227G01OvationModuleAnalogInputPersonalityModule(PMOD)511C31227G02OvationModuleAnalogInputPersonalityModule(PMOD)01C31232G03OvationDifferentialDI120VAC/DCDifferentialE-Mod11C31234G01OvationModuleDI48VDCOn-BoardE-ModContactModule01D54416G01-6PowerSupplyAssyDPUP/S(oldversion)w/AC/DCbrick01D54458G01KeyboardWDPFOperatorKeyboardinConsoleFixedcord115VAC51D54458G02KeyboardWDPFOperatorKeyboardinConsoleFixedcord230VAC51D54471G02KeyboardWDPFMylarkeyboardtopBoard(OlderStyle)101D54471G03KeyboardWEStationMylarkeyboardtopBoard(new)12__________________________________________________________________1D54540G01PanelACDistributionPanel51D54544G01-8Chass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