1，概述：本套设备是我司研发出来的一款专用于建筑屋面保温隔热瓦，可以生产聚氨酯（PU）发泡材质彩钢屋面瓦，琉璃瓦，也可以生产聚***（EPS）材质的符合彩钢屋面瓦。该设备整体采用PLC***控制，从放卷到发泡成型到裁切都自动完成。产品厚度可调，省时、省工、效率高，操作简单、方便。Summary:Thistypeofmanufacturinglineisdedicatedtomakeinsulationtileforc***truction.CanbeusedformakingPUcolorsteeltileandEPScolorsteeltile.TheequipmentadoptsPLCcentralcontrolsystem.Fromunreelingtocutting,thewholeprocessesarebyautomatic.Thethicknessoftheproductsisadjustable,thisequipmentcans***etime,s***elabor,highefficiency,operateeasily.2，彩钢瓦压型机（如下图）Colorsteelformingpress●型号：HC-840Type:HC-840●由PLC***控制，变频调速ControlledbyPLCcentralsystem,frequencycontrolofmotorspeed.●前端带自动裁切机，由液压控制H***eautomaticcuttingmachineinthefront,whichcontrolledbyhydraulicpressure.●彩钢压型时由转速表计算尺寸，自动裁切Afterformingpress,thetachometercountsthesizeandcutbyautomatic.●压型机参数：长7.8mX宽1.4mX高0.8m，16排辊***Formingpressparameter:L7.8mXW1.4mXH0.8m3，预热系统：Pre-heatingsystem●型号：HC-NTType:HC-NT●采用红外线照射方式加温，加温速度快，省电Adoptinfraredrayheating,heatingspeedfastands***eelectricity.●预热箱为双层，中间用岩棉保温，下层为滚轴输送Pre-heatingcaseismadeby2layers,mineralwoolinthemiddle.Underit,thereistransportationtrackroller.●预热系统长2.5mX宽1.4mX高1.4mPre-heatingsystemsize:L2.5mXW1.4mXH1.4m4，彩钢卷放卷机：Unreelingmachine:●型号：HC-NAType:HC-NA●功能：彩钢卷料支撑与展开，放卷Function:unreelthesteelsheet.●承重能力：5000KGBearingcapacity:5000KG●***大钢卷直径：1200mmThemaxdiameterofthesheetroll:1200mm5，PVC阻燃纸放卷机：PVCfire-retardantpaper(aluminumfoil)unreelingmachine:●型号：HC-NBType:HC-NB●可同时承载两卷纸，连续放卷，可兼容PVC或铝箔等多种材质Canbear2rollsatthesametime,continuousunreeling.Alsocanunreelaluminumfoil.●具有自动纠编功能Ithasautomaticallycorrectingfunction.6，涂胶机：Gummingmachine:●型号：HC-NPType:HC-NP●专用于复合聚***(EPS)材质彩钢瓦使用GummingmachineisdedicatedtobeusedforEPSpanel.●由A,B泵将胶水涂在彩钢及聚苯板上，自动刷匀胶水，再将阻燃纸与彩钢进行复合GumtheglueonthesteelandEPSpanelbyA,Bpumps,andthencompoundwithfire-retardantpaperandsteel.7，聚氨酯(PU)发泡机：PUfoamingmachine●型号：HC-202Type:HC-202●流量：100-400g/sec,连续式发泡Flow:100-400g/sec,continuousforming.●ISO&POLY原料桶：容积250L，夹层式，可自动恒温ISO&POLYrawmaterialtank:volume250L,jacket-type,hastemperaturecontrol.●ISO&POLY两组原料分别由两组高精度齿轮泵计算输送，泵浦由两组变频马达驱动ISO&POLYmaterialaretransportedbyhighaccuracygearpumps.TheA,Bpumpsaredrivenbymotors.●自动补料系统：当ISO/POLY两组原料液位低于设定液位时，两组补料泵会立即给储料桶及时补料，保证连续生产。Automaticfillingsystem:Whenmaterialtanks’AorBmateriallevelislowerthanthesettingposition,thefillingpumpwillstarttorun.Inthatway,itcouldkeepthecontinuousproducing.●***控制操作系统：整套发泡设备由PLC***控制，其液晶触摸屏具有强大的菜单功能，对设备温度、压力、转速及故障实行监控，也可对设备各项参数进行设定。Centralcontrolsystem:ThefoamingmachineiscontrolledbyPLCcentralcontrol.TheLEDtouchscreenhaspowerfulfunction,canmonitorthetemperature,pressure,speedandfault.Andalsocansetalltheparameters.●设备参数：长2.5mX宽1.6mX高2.4mThefoamingmachine’sparameter:L2.5mXW1.6mXH2.4m8，聚氨酯(PU)连续发泡成型生产线PUcontinuousfoamingline●型号：HC-207AType:HC-207A●生产线主体结构由25#钢加工而成。Themainbodyofthelineismadeby25#steel.●上下采用圆轴式滚轮导向，侧挡由链条固定。Upperandbottomadopttrackroller,thesidesusechainstofixed.●输送线采用皮带式传输，可根据产品厚度进行调整。Conveyoradoptsbelt-typetran***ission,andcanbeadjustedthethickness.●加热温控箱分为上下两层，分段制成，由电热管加热，加温箱每段都配有电控装置，可整体加温，也可按需要分段加温，自动控制。Heatingcasesh***eupperandbottom,andseveralsecti***.Adoptheattube.Andeachsectionhaselectriccontroldevice.Theoperatorcanchooseheadthewholelineandalsocanheatsomesecti***.●生产线控制系统：由PLC***控制，设有温控、变频调速、气压、故障、急停等多项功能，操作方便。Theline’scontrolsystem:ControlledbyPLCcentralcontrol,thishastemperaturecontrol,frequencycontrol,airpressure,faultinformation,emergencystop,andsoonfuncti***.Operateeasily.9，裁切机：Cuttingmachine●型号：HC-NCType:HC-NC●由PLC***控制ControlledbyPLCcentralcontrol.●可自行测距，跟踪裁切，自动裁切Automaticdistancemeasurement,trackingcutting,automaticcutting.●裁切产品切口均匀，尺寸准确，单双面彩钢均可。Thenotchis***ooth,accuracysize,bothsinglesideanddoublesidescanbecut.10，成品输送线：Finishedproductsconveyorline:●型号：HC-NEType:HC-NE●框架由槽钢焊接而成，由圆轴滚轮传动输送产品。ThemainbodyweldedbyU-steel,usetrackrollertoconveyproducts.●设备参数：长12mX宽1.2mX高1mEquipmentparameter:L12mXW1.2mXH1m11，***设备参数：Thewholemachine’sparameter●电源：380V/50Hz,气源：6bar，总功率120kw，总重量：约30TElectricpower:380V/50Hz;airsource:6bar;Totalpower:120kw;Totalweight:about30T●设备占地面积：总长65m，宽6m，高3.5mFloorspace:L65mXW6mXH3.5m产品尺寸，结构：Productsizeandstructure:●聚氨酯(PU)彩钢瓦成型有效宽度：830cm，长度不限，厚度1cm-5cm，可调。PUsteeltile:widthis830cm,thelengthisnotlimited.Andthicknessisbetween1cmto5cm,whichcanbeadjusted.●聚***(EPS)瓦成型有效宽度：830cm，长度不限，厚度1cm-5cm，可调。EPSsteeltile:widthis830cm,thelengthisnotlimited.Andthicknessisbetween1cmto5cm,whichcanbeadjusted.●产品结构：上层位彩钢压型瓦，中间位聚氨酯(PU)，或聚***(EPS)材质，底层位PVC或铝箔纸，也可生产双面彩钢瓦。Productstructure:Theupperisformingsteeltile,middleisPUorEPSpanel,thebottomisPVCoraluminumfoil.Andalsocanproduce2sidessteelpanel.)