
在运行时INA轴承故障预防HK4520B所要进行的操作
价格:99.00
INA轴承故障预防在使用过程中具有很强的规律性和重复性。品质优良的不锈钢轴承在使用初期振动和噪声小,但频谱分散,振幅小。这可能是由于制造过程中的一些缺点造成的,例如表面粗糙度。INAbearingfaultpreventionhasstrongregularityandrepeatabilityintheuseprocess.Stainlesssteelbearingswithgoodqualityh***elowvibrationandnoiseattheinitialstageofservice,butthefrequencyspectrumisdispersedandtheamplitudeis***all.Thismaybeduetosomeshortcomingsinthemanufacturingprocess,suchassurfaceroughness.经过一段时间的运动,振动和噪声保持在一定的水平,频谱非常单一,只有频率的一到两倍。频率超过三个频率的情况很少发生。不锈钢轴承处于非常稳定的状态,进入稳定的工作循环。Afteraperiodofmovement,thevibrationandnoiseremainatacertainlevel,thespectrumisverysingle,onlyoneortwotimesthefrequency.Frequenciesexceedingthreefrequenciesrarelyoccur.Stainlesssteelbearingsareinaverystablestateandenterastableworkingcycle.连续运行后,轴承的振动和噪声开始增大,有时会出现异常声音,但振动增大到初始故障。Aftercontinuousoperation,thevibrationandnoiseofthebearingbegintoincrease,sometimesabnormalsoundwillappear,butthevibrationincreasestotheinitialfault.首先,轴承光谱分析发现,有色金属元素浓度异常,INA轴承故障预防铁谱中出现大量有色金属成分的亚微米磨损颗粒。润滑油的含水量和酸值过高表明轴承表面受到腐蚀。Firstofall,bearingspectrumanalysisfoundthattheconcentrationofnon-ferrousmetalelementsisabnormal,INAbearingfaultpreventionferrographyappearsalargenumberofsub-micronwearparticlesofnon-ferrousmetalcomponents.Excessivewatercontentandacidvalueoflubricatingoilindicatethatthebearingsurfaceiscorroded.其次,轴承光谱分析发现铁浓度异常,铁谱中存在亚铁亚微米磨损颗粒,润滑油的水酸值异常,说明轴承磨损是由微动引起的。Secondly,bearingspectrumanalysisfoundthatironconcentrationwasabnormal,ferroussubmicronwearparticlesexistedinferrography,andwateracidvalueoflubricatingoilwasabnormal,whichindicatedthatbearingwearwascausedbyfretting.第三,不锈钢轴承的铁谱中含有黑色切削磨粒或黑色氧化物颗粒,金属表面的回火颜色表明轴承轴颈表面损坏。Thirdly,theferrographyofstainlesssteelbearingscontainsblackcuttingabrasiveparticlesorblackoxideparticles,andthetemperingcolorofthemetalsurfaceindicatesthatthebearingjournalsurfaceisdamaged.第四,INA轴承故障预防铁谱中发现切削磨料,磨料成分为有色金属,表明轴承表面损坏。Fourthly,cuttingabrasivesarefoundinINAbearingfailurepreventionferrography.Theabrasivecompositionisnon-ferrousmetal,indicatingthatthebearingsurfaceisdamaged.第五,轴承光谱分析发现,铁的异常浓度,存在许多亚微米铁颗粒,润滑油水分或酸值超标,说明滚针轴承的轴颈表面受到腐蚀。Fifth,bearingspectrumanalysisfoundthattheabnormalconcentrationofiron,therearemanysubmicronironparticles,lubricatingoilmoistureoracidvalueexceededthestandard,indicatingthatthejournalsurfaceofneedlerollerbearingswascorroded.既然我们知道轴承失效的原因,就应该注意这些方面。不锈钢轴承的使用寿命自然增加。Sinceweknowthecauseofbearingfailure,weshouldpayattentiontotheseaspects.Theservicelifeofstainlesssteelbearingsincreasesnaturally.当外部硬颗粒进入轴承并压在轴承体和滚道之间时,表面会产生凹痕。此外,过大的冲击载荷还会导致接触面局部塑性变形,形成凹坑。当INA轴承故障预防静止时,即使负载很小,周围环境的振动也会在滚道上形成均匀的凹坑。Whentheexternalhardparticlesenterthebearingandpressbetweenthebearingbodyandtheraceway,thesurfacewillproducedents.Inaddition,excessiveimpactloadwillalsoleadtolocalplasticdeformationofthecontactsurface,formingpits.WhenINAbearingsfailtopreventstatic,eveniftheloadis***all,thevibrationofthesurroundingenvironmentwillformauniformpitontheraceway.当轴承密封bu良、灰尘或颗粒物进入轴承或润滑bu良时,会造成接触面严重磨损或磨损,增加不锈钢轴承的振动和噪音。WhenthebearingsealBuLiang,dustorparticulatematterenterthebearingorlubricationBuLiang,itwillcauseseriouswearorwearofthecontactsurface,andincreasethevibrationandnoiseofstainlesssteelbearings.在检查之前,应清洁机器表面,并拆下轴承周围的零件。油封是非常脆弱的零件,需要仔细拆卸,不要用力过大,然后仔细检查油封及其周围零件,如果有bu良症状,bi须更换,bu良的油封会导致轴承损坏,并严格关闭设备。Beforeinspection,themachinesurfaceshouldbecleanedandthepartsaroundthebearingshouldberemoved.Oilsealsareveryfragileparts,needtobecarefullyremoved,nottoohard,andthencarefullyinspecttheoilsealsandtheirsurroundingparts,iftherearegoodsymptomsofbu,Bimustbereplaced,Bugoodoilsealswillleadtobearingdamage,andstrictclosureofequipment.检查INA轴承故障预防润滑油,用手指间的少许油擦拭。如果有任何污染物,你可以感觉到它,或者在你的手背上涂一层薄薄的润滑剂,然后关灯。InspectINAbearingfailuretopreventlubricatingoil,wipewithalittleoilbetweenfingers.Ifthereisanycontaminant,youcanfeelit,orputathinlayeroflubricantonthebackofyourhand,andturnoffthelight.文章来自:SKF轴承www.wh-Articlefrom:SKFBearingwww.wh-文章来自:INA轴承故障预防a-Articlesfrom:INABearingFaultPreventiona-文章来自:NSK轴承Articlefrom:NSKBearing***:524085168电话:0510-81207777手机:13311666672/13395185757)