BRECO同步带PU同步带同步齿形带的制造工艺
BRECOtimingbeltPUtimingbelttimingbeltmanufacturingprocessThemoldingmethodofcuringmethodsarethefollowingtwo:Vulcanizingcramp(1)appliestosemi-finishedmoldingwithmoldmethodtopressurethroughthehoop,andthensendVulcanizationortabletpressvulcanization.(2)theCuringapplieswithembryosformingthemoldingdrum.Putpoucheswithembryostogetherwiththeformingdrum,intothecuringtank,internalandexternalpressure,heating.Thefirstphaseofthevaporpressureof0.3to0.4MPa,for2-3minutes;thesecondstageandthenpressurizedto0.8to1MPa,continueduntilthespecifiedcuringcycle.CastingmethodPolyesterpolyurethaneasthemainmaterial,throughthefourstepstocomplete.1,adipicacidandethyleneglycolasrawmaterialsbypolycondensation,thetwohydroxylendgroupsofpolyester.2,thepolyesterinthe***(2,4toluenedi-isocyanate),chainextenderfromprepolymer.Prepolymervacuum,withtheexceptionofthebubble.4,byaddingacuringagentMOCA(3,3-dichloro-4,4-diaminodiphenylmethane)Stircasttopresetthec***ityofagoodstronglayer.Afterheating,curing,demoldingderivedproducts.MoldingmethodThemainrawmaterialforrubberneoprene,stronglayerofcommonlyusedwireropeoraramidrope.Therequirementsofastrongrope,includinghightensile,lowelongationandheatdistortion.BRECO同步带PU同步带同步齿形带的制造工艺模压法的硫化方式有以下两种:(1)铁箍加压硫化适用于用模具法成型的半成品,通过铁箍来加压,然后送硫化罐或平板压机硫化。(2)胶套硫化适用于成型鼓成型的带胚。将带胚连同成型鼓套上胶套,送入硫化罐,内外同时加压、加热。***阶段0.3至0.4MPa蒸汽压,保持2至3分钟;第二阶段再增压到0.8至1MPa,持续到规定的硫化周期。浇注法采用聚酯型聚氨酯为主体材料,通过四个步骤完成。1、以己二酸和乙二醇为原料,进行缩聚,得到二羟端基聚酯。2、在聚酯中加入***(2,4.甲本二异***酸酯),扩链而成预聚体。3、对预聚体抽真空、除泡。4、加入固化剂MOCA(3,3-二氯,4,4-二氨基******)后搅拌均匀,浇注到已预置好强力层的模腔中。经过加热、固化、脱模而得成品。模压法主要原料橡胶以氯丁橡胶为主,强力层常用钢丝绳或芳纶绳。对强力绳的要求包括高定伸、低伸长及热变形小。成型分模具法及成型鼓法两种:1、模具法分五步,***步贴包布(以45度斜裁搭接);第二步,嵌埋齿条;第三步,缠绕线绳,单根张力要求达到78至100N;第四步,贴胶片,以0.5毫米厚的胶片多层包贴到规定的厚度为止;第五步,加装外箍,进硫化罐硫化。2、成型鼓法在单鼓成型鼓(兼作硫化鼓)上进行。先将挂胶布贴在成型鼓上,缠绕线绳,并贴上一层胶布,完成带胚成型。)
上海汇昕传动系统厂
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