型号ZAE-AntriebsSysteme规格ZAE-AntriebsSysteme品牌ZAE-AntriebsSysteme材质ZAE-AntriebsSysteme名称ZAE-AntriebsSysteme适用范围ZAE-AntriebsSysteme希而科贸易（上海）有限公司-Silkroad24GmbH中国办事处联系人：张敏（业务部销售经理）TEL:13585754584021-58375543-829FAX:021-61179684EMAIL:zm@QQ:1784691511MSN:zhangsir_goal@希而科优势代理德国ZAE-AntriebsSystemeGmbH齿轮模块产品系列：ServogearunitsProductconceptThenewservogearunitsareindividuallymatchedatthedrivesideforeachservomotor.Optionallyaseconddriveshaftendisprovided,e.g.forattachmentofarotaryencoder.AdvantagesandfeaturesLowbacklashtoothingFourdifferentsizesTorsionallyrigidmetalbellowscouplingMathematicallyprecisetransmissionratiosfrom5to40:1VeryquietrunningHighEMERGENCY-OFFtorquesModelrangeThefollowingfivedrivesidemodelsareavailable:Hollowshaftwithclampingset,singleordoublesidedHollowshaftwithfeatherkeygrooveDriveshaft,singleordoublesidedTechnicalinformationIfrequiredpleaseusethis>directlinktopowerratingsanddrawings.(ItmaytakeacertaintimetoopenthePDFfilesaccordingtothespeedcapabilitiesofyourinternetconnection.)ApplicationexamplesLineardriveforpartfeederAutomatedmanufacturingofdoorframesWormgearunitsProductconceptWormgearunitsarefavouredingeneralmachineryandplantengineering.ZAEplacesparticularimportanceonthequalityofmaterialsusedandthisensuresa:LongservicelifeAboveaverageloadabilityHighperformancepotentialExcellentsmoothandemergencyrunningcharacteristicsMinimalmaintenanceAllhousingpartsaremadefromhighqualitygreycastiron(GG20).Thehollowbossesforgearunitsizesgreaterthan100aremadefromductile(spheroidal)graphiteiron(GGG42),thewormshaftsaremadefrom16MnCrS5BG,whichishardenedandground.WormgearunitrimsaremadefromcentrifugallycastsolidbronzewithnickeladditivesGzCuSn12Ni.Thisspecialbronzeisresponsiblefortheoutstandingsmoothandemergencyrunningproperties.Advantagesandfeatures10sizeswithaxleseparationsof40to315mm12standardtransmissionratiosfrom5:1to83:1(asadoublewormgearunit,upto6890:1)Drivetorquesupto27,700NmModelrangeGearunitmodelsincludefoot,flangeandhollowshaftversionswithandwithouttorqueconverters.Thehollowshaftversionisavailablebothwithfeatherkeyandalsoshrink-ondiskconnections.TypeE:GearunitwithfreeinputshaftTypeM:OptionallyavailablewithmotorflangeandmotorcouplingforIECmotorsorsquareflangeaswellasamotorcouplingwithaclampingsetforservomotors.Uptogearunitsizesof125,ZAEwormgearunitscanbeequippedwithanintegral,externallyadjustablesafetyfrictionclutch.CustomerspecificadjustmentsMorethan50%ofourwormgearunitsareindividuallycustomizedtomeetthespecificrequirementsofourcustomers.ETA-DriveProductconceptThesegearunitscombinetheadvantagesofwormgearunitswiththoseofspurgearunits:Inthefirstgearhighrevsrange,themultiplewormshaftsrunatefficienciesofupto95%atlubricationfavourablegearunitratios.Here,thewormgearstageshaveoptimumvibrationdampingpropertiesthatprovideoptimizedsmoothrunning.Noise-optimizedspurgearsetsruninthedownstreamsecondorthirdgearreductionstageswithequallygoodefficiencyatlowerspeeds.Advantagesandfeatures5sizes2or3gearstagesEfficiencyupto95%QuietrunningTransmissionratiosfrom10-1,000:1Drivetorquesupto5,000NmModelrangeGearunitmodelsincludefoot,flangeandhollowshaftversionswithandwithouttorqueconverters.Thehollowshaftversionisavailablebothwithfeatherkeyandalsoshrink-ondiskconnections.TypeE:GearunitwithfreeinputshaftTypeM:GearunitwithmotorcouplingandmotorflangeforIECmotors,aswellassquareflangesforservomotors;onrequestalsowithaclampingset.CustomerspecificadjustmentsMorethan50%ofourwormgearunitsareindividuallycustomizedtomeetthespecificrequirementsofourcustomers.TechnicalinformationIfrequiredpleaseusethis>directlinktopowerratingsanddrawings.(ItmaytakeacertaintimetoopenthePDFfilesaccordingtothespeedcapabilitiesofyourinternetconnection.)ApplicationexamplesExtremelynoiselessstagedrivesonacruisershipTurningdriveforunwindingsystemincoatingmachinesBevelgearunitsProductconceptBevelgearunitsarefavouredwhenunfavourableinstallationconditionsnecessitateadirectionchangeinthetransmission.Thebevelgearsetshavespiraltoothingandaremanufacturedfromalloycase-hardenedsteel.Allgearunithousingsarecuboidinshape,aremachinedonallsidesandalsohavemountingholesonallsixsides.Additionallythereisacentringfit.Advantagesandfeatures6sizesfrom88to260mmedgelength4standardtransmissionratiosfrom1:1to4:1SpecialtransmissionratiosuponrequestDrivetorquesupto2,400NmModelrangeThegearunitsareavailablewithasinglesidedordoublesideddriveshaftaswellaswithahollowshaft.Gearunitswithadditional,eventhreedimensionalshaftbranchesarelikewiseavailable.TypeW:GearunitwithfreeinputshaftTypeMW:GearunitwithmotorflangeandcouplingforIECmotorsCustomerspecificadjustmentsInmanycases,gearunitsarealsomatchedtothespecificguidelinesofindividualrequirements,e.g.asaservoversionwithlowbacklashtoothingorasastainlesssteelversionforuseinindustrieswithstringenthygieneandcleaningguidelines(foodstuff,pharmaceuticalandchemicalindustries).Furtherinformationcanbeobtained>here.TechnicalinformationIfrequiredpleaseusethis>directlinktopowerratingsanddrawings.(ItmaytakeacertaintimetoopenthePDFfilesaccordingtothespeedcapabilitiesofyourinternetconnection.)ApplicationexampleStrikeradjustmentontransferpress(carindustry)SpecialdesignsSpecializedforindividualsolutionsIndividualandcustomizedsolutionsareanormalpartofourdailywork.Thankstodecadesofexperienceinthisarea,weareabletoquicklydevelopandproducecompletedrivesolutions,forexample,using‘RapidPrototyping'.Duetoaverymodernmanufacturingdepartment,wecanflexiblycaterforsmallseriesuptolargeseriesproductionrunsofseveralthousanditems-tailoredtoyourneeds.Tosummarize,youwillprofitfrom:AccelerationofthedevelopmentprocessQuickprototypingRapidreplacementpartprovisionApplicationexamplesHerewewouldliketopresentyouwithafewexamplesfromourlargerangeofspecialprojects:SpecialgearunitforwidthadjustmentonawoodworkingmachineBevelgearunitsarrangedat60°MaindriveofafinegrindingmachinePneumaticallyoperatedcontrolgearunitSpindle-liftinggeardriveServogeardrivewithintegratedmotorelectronicsonlableprintingmachineServobevelgeardrivefordoorframeprofilingmachine3-stagehelicalwormgeardriveforadjustmentsinlablemachinesGearedmotorsProductconceptDependentonthejobspecification,theidealdrivesolutioncanbeselected-essentiallyZAEusesIECmotors:SinglestagewormgearedmotorsHelicalwormgearedmotorsETA-DRIVE(Helicalwormgearedmotors,twoorthreestage)DoublewormgearedmotorsBevelgearedmotorsAdvantagesandfeaturesPowersfrom0.09-75kWDrivespeedsfrom0.2-500rpmDrivetorquesupto27,000NmModelrangeTheZAEmodularsystempermitsamaximumnumberofversions.Thegearunitmotorsareavailableasfoot,flange,orattachmentversions,withorwithouttorqueconverters.TechnicalinformationIfrequiredpleaseusethis>directlinktopowerratingsanddrawings.(ItmaytakeacertaintimetoopenthePDFfilesaccordingtothespeedcapabilitiesofyourinternetconnection.)ApplicationexamplesHelicalwormgearedmotorswithstainlesssteelcoverinfishingboat(lifting&loweringthenets)Helicalwormgearedmotorsindieselenginesforships(turndriveforservicework)WormgearedmotorinpapercuttingmachineFrequencyconvertersClosecooperationwith‘SiemensAutomationandDrives'allowsustoofferourcustomersappropriatefrequencyconvertersforthemechanicalcomponents.MicromasterinstalledinaswitchingcabinetCombiMasterfixeddirectlytothedriveZAEwillfindtheoptimumversionforyourapplication.YoucanobtainfurtherinformationrelatingtotheMicroMasterseries(410-440)>here.WormgearsetsStandardwormgearsetsThewormshaftsaremadefrom16MnCrS5BG,hardenedandgrounded.Variouswormshaftversionsareavailable.Alongsideawormshaftwithacylindricalshaftendandfeatherkeygroove,thereareversionswithshort,toothedshaftends.TheshortshaftendhasatoothedshaftprofileaccordingtoDIN5482-includingtheZAEtypeKcoupling.ThewormgearunitrimsaremanufacturedfromcentrifugallycastsolidbronzeGzCuSn12Niwithexcellentanti-frictionpropertiesAsasustitutetoCAVEXwormgearsetsZAEoffersforquitesometimesuccessfultherightalternative.WormgearsetsbasedoncustomerdrawingsAlongsideourcomprehensivestandardprogramwewillalsobehappytomanufacturewormgearsetstoyourspecificationbasedonyourproductiondrawings.PerformancerangeAxleseparationsfrom30to400mm(10standardsizesfrom40to315mm)12standardtransmissionratiosfrom5:1to83:1andindividualtransmissionratiosonrequestDrivetorquesupto27,700NmTechnicalinformationIfrequiredpleaseusethis>directlinktopowerratingsanddrawings.(ItmaytakeacertaintimetoopenthePDFfilesaccordingtothespeedcapabilitiesofyourinternetconnection.)ApplicationexamplesWormgearsetsinaproportioningpumpsystemSpecialdesignedwormgearsetforaswingcraneonshipsHelicalgearsets/PinionshaftsTocompleteareproductrange,ZAEalsomanufactureshelicalgearsetsfromcustomerdrawings.Manufacturingcriteria/rangeModulerange0.3-8mmExternaldiameter5-800mmWorkpiecelengthupto1,000mmToothwidthsmax.200mmExamples)