型号SANtecAutomation规格SANtecAutomation品牌SANtecAutomation材质SANtecAutomation名称SANtecAutomation适用范围SANtecAutomation希而科贸易（上海）有限公司-Silkroad24GmbH中国***联系人：张敏（业务部销售经理）TEL:13585754584021-58375543-829FAX:021-61179684EMAIL:zm@***:1784691511MSN:zhangsir_goal@希而科优势代理德国SANtecAutomation精镗自动补偿系统刀具监控系统公司介绍：德国SANtecAutomation公司，是在原SANDVIKAutomation的基础上***出来的，始于二十世纪八十年代，主要产品为：1.精镗自动补偿系统（FineBoringAutoCompSystem,简称ACS）2.刀具监控系统（ToolMonitoringSystem,简称TMS)ACS广泛用于孔的自动精镗加工，用于精镗刀具的自动或手动径向补偿或调整，精度达到μ级。还可将半精镗、精镗、阶梯镗等诸多工序结合在一个工位里，免去了多余的设置。该系统在批量生产过程中显著提高了工件的产量和质量。TMS在金属切削（如钻削和车削）操作中，通过传感器监测压力或电流等信号，来检测刀具断裂、磨损和碰撞，并相应提供报警。这就为高度自动化提供可能，并大大提高了刀具利用率，同时也减少了对刀具、工件和机床的损坏。ACS和TMS在全世界***的企业，特别是在汽车制造业，已具有长达二十余年的广泛应用，其中ACS3000多套,TMS5000多套。SANtecAutomation将竭诚为您提供优质的产品和良好的服务.FineBoringSystemSANtecAutocompSystemsTheSANtecAUTOCOMPSystemisintendedforawiderangeofautomaticprecisionholemakingoperati***.Thesystemc***iderablyincreasesworkpieceoutputandqualityinbatchandmassproduction.Duringmachiningoperati***suchasfineboringanddrilling,repeatabilitywithin1µmcanbeachieved.BycombiningroughingandfinishinginasinglemachiningcycleAutocompeliminatestheneedforadditionalmachinesaswellasunnecessaryproductionstoppages.TheSANtecAUTOCOMPSystemisbasedonmodularcomponentswhichcanbeeasilyinstalledintomostmetalcuttingmachines.AUTOCOMPcanutilizealltypesofmodulartoolsthusenablingfasttoolchangingandre-rigging.Systemfeaturesandbenefitsinclude:-Lowermachiningcosts.Asinglespindleequippedwithstandardcarbideorceramicinsertswillprovideprecisionresultsotherwiseonly***ailablewithspecialgroundtooling,additionalsetupsorfollow-upoperati***.-Betterworkpiecequality.Thesystemcompensatesfortoolwear,temperatureandallotherunstableinfluences.-Highaccuracy.Remotecontrolofthecuttingtippositionwithrepeatabilitywithhin1µm.-Modulartoolingpossibilities-HSK-,ABS-Tools/BlockTools/CoromantCapto/Varilock-offersmachiningflexibilitythroughfastre-riggingandtoolchanging.-Combinessemi-finishingandfinishinginasingleoperationfromsolidmaterialinonesetup,eliminatingadditionalset-ups,spindlesandprocesses.-Improvesmachineperformance.Upgradesastandardproductionmachineintoaprecisionone.-ToolMonitoringmodule.AsanoptionAUTOCOMPcanalsobeequippedfortoolmonitoringtoprovidetool,workpieceandmachineprotection.-Easymachineintegration.TheAUTOCOMPSystemisbasedonmodularcomponentsallwingeasyimplementationandretrofittinginmostmachines.SANtecToolsSANtecoffershigh-performanceconceptsforeachproductiontask.Theproductionprogramincludesdraw-,pressure-baroperatedtoolsforCNC-andspecialmachineswithandwithoutfeedunitforautomatictoolchanging.Centrifugalforcetools,accumulatetoolsorcoolant-controlledtoolscompletetheproductrange.NC-ToolFacingHeadMountingPlate:ABS40AssemblyTools:specialFlange:special(customized)Features:-additionalfacingtoolwithtangentialplate-imbalancecompensation-dualheadstockSlideBoringBarProcessing:aircompressordrillingrotatefreelyandfacingFeatures:-operatesinatransferline-guidingdiametergrinded-combinedwithdiameterprocessing-manyvariationpossibilities-facingandchamferinginoneoperationAxleJournalMachiningSpecialtiltingdeviceHSK63withhousingToolforaxlejournalmachiningCylinderBlockMachiningToolinuseforcylinderblockmachiningToolforcylinderblockmachiningSANtecAutomationToolMonitoringSystemToolMonitorpanelunitTM3000-018ToolMonitortable-topunitTM3000-017TechnicalfeaturesoftheTM3000®:-1to6sensorscanbeconnectedtodetectforce,effectivepower,acousticemissionandpressure-Parallelmonitoringofallchannelsandsensors-Graphicalcolortouch-screendisplay-4alarmlimitsforeachchannel,freeprogrammable-Fastreactiontimeof1msforalllimits-Freeprogrammableoutputs-USB/RS232-interfaceincl.databackupsoftware-Canbeoperatedbytouch-screenand/orkeyboard-VeryhighprogramstoragecapacityOptionally:-Envelopecurvemonitoring-Displayzoomfunctiontoenlargethemeasurementcurve-CFMemoryCard,tos***ecompleteprogramstoviewandprintingonPC-Missingpieceprocessing,i.e.nofalsealarmasaresultofmissingworkpiecesApplicationexamplesfortheToolMonitorTM3000®:Multi-spindlelathesMonitoringoftoolconditi***MissingworkpiecerecognitionWorkpiecelengthcontrolPartscounterDeep-holedrillingmachinesMonitoringoftoolconditi***foralltypesofGundrills,minimumØ1mmMonitoringoftoolconditi***forBTA/Ejectordrills,uptoØ400mm4axislathesIndependentmonitoringoftoolconditi***ofbothturretsOnlyonemonitorforbothturretsAllkindsoftoolingispossible:turning,boring,threading,...BalancingmachinesMonitoringoftoolconditi***fordrillingandmillingTouchpointrecognitionTransferlinesMonitoringoftoolconditi***upto500spindlesMonitoringofboring,milling,threading,reaming,...Sensorsyoucanrelyon:SANtecFeedForceSensorscombinerobustnesswithsensitivitytoprovideboth,optimumphysicalreliabilityandsignalaccuracy.Thestraingaugetechnology,implementedbySANtecintoFeedForceSensorsandPlateSensorsdetectsevenvery***allchangesincuttingforces,andisnotinfluencedbymachiningtemperature.TheSANtecPowersensorsandPiezosensorsformeasurementofpowerc***umption,oracousticemissionoftools,providesanoptimizedtoolutilizationforeachdemand.ThemainbenefitsofSANtecFeedForceSensorsare:Veryhighsensitivityandfastlinearresp***etimes100%measurementoftherelevantforcesInsensitivitytothermaldriftVeryhighoverloadenduranceStraingaugessecurelyprotectedinarobusthousing,hermeticallysealedforlongandreliableservicelife.TwotypesofFeedForceSensorsequippedwithstraingaugesarecurrently***ailable:FlatPlateSensorsCylindricalSensorsSANtecTolmonitoringSystem)