
PP H2311 、HP561S
ABSsurfacepretreatmentisnecessarytopretreattheplasticsurfacebeforepainting,inordertoimprovetheadhesionofthecoatingonthesurfaceoftheplasticandimprovetheappearanceoftheplastic.(1)whenannealedplasticABSisformed,itiseasytoforminternalstressandeasytocrackatthestressconcentrationaftercoating.Annealingorsurfacetreatmentcanbeusedtoeliminatestress.AnnealingtreatmentistoheattheABSplasticmoldingpartsbelowthethermaldeformationtemperature,thatis,60degreescentigrade,andheatpreservation2H.Inordertoreduceinvestmentinequipment,thewholesurfacetreatmentcanbeusedtoimprovethesurfacecondition.TheformulationandprocessofthewholesurfacetreatmentarelistedinTable1.Table1wholesurfacetreatmentformulaandprocessparameters/1water/3temperature/temperature/Croomtemperaturetreatmenttime/mi15-20(2)oilremovalABSplasticpartsareoftencontaminatedwithoil,handsweatanddemouldingagent,whichwillmaketheadhesionofthecoatingworse,thecoatingproducescracking,foamingandshedding.Oilremovalshouldbecarriedoutbeforecoating.ABSplasticpartsareusuallycleanedwithgasolineoralcoholandthenchemicaldegreasing.TheprocessformulaislistedinTable2.Table2theresidualalkalinesolutiononthesurfaceoftheworkpieceshouldbethoroughlycleanedaftertheprocessparametersofsodiumhydroxide(S/L)sodium50~70phosphate(S/L)20~30sodiumcarbonate(S/L)10~20surfaceactiveagent(S/L)5~10temperature/50~60treatmenttime/min10to15chemicaloil,andcleanedwithpurewater***,dryingordrying.(3)electricalanddustremovalplasticproductsareinsulators,andthesurfaceresistanceisgenerallyaround1013ohms,whichiseasytogeneratestaticelectricity.Aftercharged,itiseasytoadsorbtinydustintheairandsticktothesurface.Itisverydifficulttoremovedustfromelectrostaticadsorptionbygeneralblowingmethod.Highpressureionizedairflowhasgoodeffectinadditiontoelectrostaticprecipitator.PPH2311、HP561SPA6C38FPPˉH2320PCˉEM2212PA6PF008PA66ˉAKV30GHRDUS023EAA/50E739TPECM2136PPC/ABS/GP5001AF/PC/ABSGN-5001RFPPA6V30H3.0PBT德国朗盛DP7102PC/HFR172P50MH247PA46荷兰DTW200FM33BKPC/ABS/HP-1001PPPJ-7605PP台化K2065TPU拜耳优得UF-85A10PMMA/80NPA61015GNKFTPUS60A10W000PPSG321MOTPUˉ11T95PPPPD855GPPS台达861N(白底)MBS台塑M-61EVA/EB591PA66/R862H0676TPEG3000PMMA/MFPOM/C13021/PA66/20NSP1PA12SE002ZPOM三菱工程F20PEI基础创新塑料DU331PBTSK602LDPE新加坡聚烯烃G811ABS台化AG10APPP7235PBTˉVX3101NPOM/H60/ABS275PA66德国巴斯夫TKR4155G7Thecommonmethodsofchemicalmodificationare:oneisoneelementofthemodifiedresinmonomer,themodifiedmonomerisanother,graftcopolymerizationinthereactionkettleandanewcopolymer.Thesecondmethodistomodifythemodifiedresinasthemainrawmaterialbyincreasingthepolarelementintheresinmolecule.聚丙烯广泛用于塑料管材的生产,但PP是一种抗老化性能差的材料,为了PP的性能,通过化学改性发明了PP-B和PP-R树脂。Polypropyleneiswidelyusedintheproductionofplasticpipes,butPPisakindofpooranti-agingmaterial.InordertoimprovetheperformanceofPP,PP-BandPP-Rresinhebeeninventedbychemicalmodification.PP-B树脂是丙烯和的嵌段共聚物。合成丙烯-嵌段共聚物要用两个聚合反应釜PP-Bresinisablockcopolymerofpropyleneandethylene.TwopolymerizationreactorsforthesynthesisofpropyleneethyleneblockcopolymersPA66对许多溶剂具有抗溶性,但对酸和其它一些氯化剂的抵抗力较弱。PA66isresistanttomanysolvents,butislessresistanttoacidsandotherchlorinatedagents.工艺条件processconditi***干燥处理:如果加工前材料是密封的,那么就没有必要干燥。然而,如果储存容器被打开,那么建议在85℃的热空气中干燥处理。如果湿度大于0.2%,还需要进行105℃,12小时的真空干燥。熔化温度:260~290℃。对玻璃添加剂的产品为275~280℃。熔化温度应避免高于300℃。模具温度:建议80℃。模具温度将影响结晶度,而结晶度将影响产品的物理特性。对于薄壁塑件,如果使用低于40℃的模具温度,则塑件的结晶度将随着时间而变化,为了保持塑件的几何性,需要进行退火处理。***压力:通常在750~1250bar,取决于材料和产品设计。Drying:ifthematerialissealedbeforeprocessing,thereisnoneedtodry.However,ifthestoragecontainerisopened,itisrecommendedtodryat85Chotair.Ifthehumidityisgreaterthan0.2%,thevacuumdryingat105Cand12hoursisrequired.Meltingtemperature:260~290C.Theproductofglassadditiveis275~280C.Themeltingtemperatureshouldbeoidedabove300degreesC.Moldtemperature:recommended80degreesC.Themoldtemperaturewillaffectthecrystallinity,andthecrystallinitywillaffectthephysicalcharacteristicsoftheproduct.Forthin-walledplasticparts,ifthemoldtemperaturebelow40degreesisused,thecrystallinityoftheplasticpartswillchangewithtime.Inordertomaintainthegeometricstabilityoftheplasticparts,theannealingprocessisneeded.Injectionpressure:usuallyin750~1250bar,dependingonmaterialandproductdesign.***速度:高速(对于增强型材料应稍低一些)。高性能PC‖/ABSA2200合金材料具有高抗冲击、优良的耐候性和亚光效果,可应用于车载音响和DVD、汽车仪表板等部件。电镀级PC‖/ABSA2200MP具有杰出的电镀效果和良好的耐低温性能,可应用于汽车把手等电镀部件。Injectionspeed:highspeed(forenhancedmaterialshouldbeslightlylower).HighperformancePC/ABSA2200alloymaterialhashighimpactresistance,excellentweatherabilityandsublighteffect.Itcanbeusedinvehicleaudio,DVDsystem,vehicledashboardandothercomponents.ElectroplatedgradePC/ABSA2200MPhasexcellentelectroplatingeffectandgoodlowtemperatureresistance.Itcanbeappliedtoelectroplatingpartssuchascarhandles.注意事项:/PC‖塑料成型问题Note:/PCplasticsmoldingprocessproblem??产生原因及解决办法CausesandSoluti***??1、银丝1,silversilk??a、原材料受潮————干燥原料A,rawmaterialsaredampened-dryrawmaterials??b、树脂过热分解————减低成型温度B,superheateddecompositionofresin--reducingmoldingtemperature??c、螺杆压缩比小,背压不足————背压C,screwcompressionratiois***all,backpressureisinsufficient--increasebackpressure.??d、模温过低————加热模具D,lowmoldtemperature--heating??e、排气不良————模具分型面开排气槽Eandpoorexhaust--theexhaustmanifoldofthemoldpartingsurfacePPH2311、HP561STPEE5252SPPCˉ503EAA/XD430DVPC6555PCˉEXL1414HPC503TPULP9286COCˉ480TPE/G7980PPM1810PA66/SP15SCOCˉ8007F-04PPT2502EMA/SP1307POMFK61002PP/HP649TK(Q)胶815PA66RX00713HPA66ˉA205PPˉ1329PBTˉ3200PP大林EP640VPPSGS-40-11/12A3ˉPPS/Y555C3/TPUˉCA117-200DPPBTˉ176HPPP中石化茂名MPT40MTPV/TX-5255PBT1104G-30PA66RF006QPPRP2400PC/ABS三星HR-1008BPA66基础创新塑料RF-1004HSTPU522TPU德国科思创(拜耳)UT7-90A10PPˉP2515CNPA6K224-PG8PCˉSP7602PPSE-14292POMW2320-00A66/RF003ESPBT东丽1184GA-15PA6ˉRB306G6KJ)